Services

Bio-gas Purification Plants

At ATOMPLUS Technologies Pvt. Ltd., we specialize in the design and manufacture of cutting-edge biogas purification systems, leveraging advanced technologies such as Vacuum Pressure Swing Adsorption (VPSA) with selective tail-end recycling, and membrane-based high-selectivity separation systems with methane slip lower than 2%.

Our systems are meticulously engineered to eliminate impurities from raw biogas using an integrated, advanced, and cost-effective pre-processing system, ensuring compatibility and optimal performance with the respective purification technologies. The result is high-purity methane suitable for compression and use as Natural Biogas (CNG)-a clean and efficient transportation fuel and a sustainable alternative to LPG for both industrial and domestic applications. With a demonstrated capacity of up to 20 tons of purified gas per day, our purification plants deliver exceptional efficiency, reliability, and fuel-grade gas quality, meeting the highest industry standards.

What We Offer

Our biogas purification systems provided end-to-end solutions to that remove contaminants such as CO₂, H₂S, moisture, and other trace gases from raw biogas generated through anaerobic digestion. The result is a clean, methane-rich gas suitable for compression, bottling, or direct grid injection.

We utilize two primary purification technologies:

o Vacuum Pressure Swing Adsorption (VPSA):

VPSA is a highly efficient and scalable method for separating CO₂ from methane. It works by using adsorbent materials under Pressure/vacuum conditions, offering high recovery rates, low energy consumption, and operational stability.

o Membrane-Based Purification:

This technology leverages semi-permeable membranes that selectively separate methane from CO₂ and other impurities. Membrane systems are compact, modular, and ideal for decentralized installations.

Key Features of Our Plants

Our plants are designed with several key features that ensure efficiency, reliability, and scalability. They achieve high methane recovery, delivering over 97% methane purity with methane slips as low as 2–1%, depending on the system and configuration. The design is highly scalable, suitable for capacities ranging from small-scale operations to large industrial setups of 500–5000 NM³/hr. Advanced automation is integrated through SCADA/PLC-based control systems, enabling real-time monitoring and simplified operation. Additionally, the robust construction—using high-grade, corrosion-resistant materials—ensures long-term durability and reliable performance even under harsh operating conditions.

Why Choose Atomplus for Biogas Purification?

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Proven performance

Proven performance with demonstrated success in 20 TPD capacity plants

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R&D and engineering team

In-house R&D and engineering team ensuring continuous innovation

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Customized design

Customized design to match client-specific feedstock and flow rates

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End-to-End support

End-to-End support from design, fabrication, installation, commissioning, to after-sales service

Scope of Upgradation Services

Our upgradation projects begin with a detailed technical audit and performance assessment. Based on the findings, we offer tailor-made solutions which may include:

Retrofitting with Advanced Purification Modules

Replacing or supplementing older purification units with VPSA or membrane systems for improved methane purity and energy efficiency.

SCADA/PLC-Based Automation

Integrating intelligent control systems to enable remote monitoring, predictive maintenance, and real-time data analytics.

Mechanical & Electrical Modernization

Upgrading critical mechanical components (blowers, compressors, valves) and electrical systems for consistent plant performance.

Emission Control & Waste Management Upgrades

Installing emission control devices, gas leak detection systems.

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Client

Asbri

Technology

2-stage Membrane

Plant
Capacity

26 TPD Bio-CNG

Feedstock Capacity

195+ TPD

Feedstock Type

Agricultural Residue / Rice Straw/Napier grass/Pressmud

Solapur Bio CNG Plant

Solapur, Maharashtra, India

Project Overview

Located in Solapur, this 26 TPD Bio-CNG project utilizes state-of-the-art Two-Stage Membrane Separation Technology to upgrade raw biogas into high-purity biomethane. The system is engineered for maximum methane recovery, reduced operating costs, and consistent gas quality, supporting the growing demand for renewable energy infrastructure.

Key Highlights

Project Scope

Engineering, supply, installation, testing, and commissioning of a 26 TPD Bio-CNG Plant featuring an advanced Two-Stage Membrane Separation System for efficient biogas upgrading and high-quality biomethane production.

Client

Asbri

Technology

2-stage Membrane

Plant
Capacity

26 TPD Bio-CNG

Feedstock Capacity

195+ TPD

Feedstock Type

Agricultural Residue / Rice Straw/Napier grass/Pressmud

Mansa Bio CNG Plant

RIL, Mansa, Punjab, India

Project Overview

This project features a 26 TPD Compressed Biogas (CBG) Plant equipped with an advanced Two-Stage Membrane Biogas Upgrading System, designed to produce high-purity biomethane with excellent methane recovery and operational efficiency. Atomplus is delivering a comprehensive purification solution that enables reliable, sustainable, and large-scale conversion of agricultural biomass into renewable fuel.

Key Highlights

Project Scope

Engineering, supply, installation, testing, and commissioning of a 26 TPD Bio-CNG Plant featuring an advanced Two-Stage Membrane Biogas Upgrading System for efficient conversion of agricultural biomass into high-purity renewable fuel.

Client

Asbri

Technology

VPSA

Plant Capacity

5 TPD

Project Type

Biogas Plant

Feedstock Capacity

Municipal Solid Waste (MSW)

Delhi Renewable Energy Project

Indraprastha Gas Limited, Narela, Delhi

Project Overview

The Delhi Renewable Energy Project reflects ATOMPLUS’s commitment to delivering innovative and sustainable energy solutions. Designed to support efficient biogas processing and clean energy generation, the project contributes to India’s growing renewable energy infrastructure.

Key Highlights

Project Scope

Engineering, Procurement, Construction, Installation, Testing, and Commissioning of key renewable energy systems and associated plant infrastructure.

Client

Asbri

Technology

VPSA

Plant Capacity

20 TPD Bio-CNG

Feedstock Capacity

150 TPD Paddy Straw

Feedstock Type

Agricultural Residue / Rice Straw /Napier grass/Pressmud

Dhenkanal P1 CBG Plant

RIL, Dhenkanal Phase 1, Odisha, India

Project Overview

The Dhenkanal P1 CBG Plant has been developed to transform agricultural and organic waste into clean, renewable compressed biogas. The project supports India’s growing clean energy sector while promoting circular waste management practices.

Key Highlights

Project Scope

Complete EPC execution including plant design, equipment installation, utility integration, and commissioning.

Client

Asbri

Technology

VPSA

Plant Capacity

20 TPD Bio-CNG

Feedstock Capacity

150 TPD

Feedstock Type

Agricultural Residue / Rice Straw /Napier grass/Pressmud

Kurkumbh CBG Plant

RIL, Kurkumbh, Maharastra, India

Project Overview

The Kurkumbh CBG Plant is a modern bioenergy facility focused on producing sustainable compressed biogas from organic feedstock. The project helps reduce dependence on conventional fuels while supporting cleaner energy alternatives.

Key Highlights

Project Scope

Turnkey execution covering engineering, procurement, construction, commissioning, and operational support.

Client

Asbri

Project Type

Agricultural Waste to Compressed Biogas (CBG)

Production Capacity

20+ TPD Bio-CNG

Feedstock Capacity

150 TPD Paddy Straw

Feedstock Type

Agricultural Residue / Rice Straw

Hoshiarpur CBG Plant

RIL, Hoshairpur, Punjab, India

Project Overview

The Hoshiarpur CBG Plant is designed to convert organic waste into high-quality Compressed Biogas (CBG), supporting sustainable energy production and waste management initiatives. The facility contributes to reducing carbon emissions while generating renewable fuel for industrial and transportation applications.

Key Achievement Highlights

Project Scope

Engineering, Procurement, Construction, Installation, Testing & Commissioning of the complete CBG production system.